Fuselage Builders Log
Started	Finished	Hours
7/2/2004		248.75
Construction Log
Part	Date	Hours	Log
NA	7/2/2004	5	Inventoried Parts
	7/3/2004	2	Inventoried Parts
	7/7/2004	2.5	Organized Nuts and Bolts
	7/9/2004	0.5	Checked off QB Fuse Assy Steps.
	7/11/2004	2	Organized Hardware
	7/11/2004	0.5	Checked off QB Fuse Assy Steps.
	8/13/2004	0.75	Cleaned Shop
		13.25
Fuselage	7/5/2004	1.75	Fab'd F-6117C Angles. Incorrectly Drilled 4 F-6117A Master Cylinder Plates and 4 F-6117C Angles. Correctly Drilled 4 F-6117C Angles to Rudder Pedals.
	7/6/2004	2.5	Fab'd 4 Replacement F-6117C Angles. Drilled All angles to Pedals & F-6117A Brake Plates. Prepped, Primed, Rivited all parts together.
	7/8/2004	2.5	Assembled Rudder Pedals & Marked F-6118 for Trimming. Drilled Bearing Blocks, and then drilled block attach holes on longerons.
	7/9/2004	3.25	Clecoed & Drilled Firewall Recess. Cut Center Bearing Block & Rudder Pedal Brace. Drilled & Deburred F-6118 Brace & Firewall. Inserted Cotter Pins in Brake Assembly.Drilled F-6112-1 Brake Bracket to Firewall. Prepped, Primed, Rivited Brake Bracket to Firewall.
	7/10/2004	4.5	Installed WD 610 Control Column, Control Sticks, F665 Control Rod. Installed Snap Bushings in Fuse. Fab'd Drilled, Deburred F705J,K,L. Drilled F705K,L to F-705F Channel.
	7/11/2004	2.5	Drilled F705J to F-705F Channel. Prepped & Primed Parts. Fitted F-661EF's to Fuse. Rivited F705J,K,L to F-705F.
	7/12/2004	2.25	Rolled fuselage on Right side. Removed Baggage Floors. Drilled Left Step Holes in Skin and Ribs of Fuselage.
	7/13/2004	1.5	Trimmed Tube of Left Step. Drilled Holes in Step plate and skin. Drilled Left and Right step support blocks.
	7/14/2004	1.75	Deburred and Sanded Left Step and Fuselage Skin. Drilled Right Step holes in Fuselage.
	7/15/2004	1.25	Drilled Holes in Step plate and skin. Deburred and sanded right step and fuselage skin.
	7/16/2004	2	Prepped steps for prime. Primed right skin step area and both steps. Drilled holes for brake lines, fuel vents and gear legs.
	7/17/2004	4	Sanded/Deburred gear leg holes. Drilled steps and step block with new Right angle Drill attachment! Deburred Holes. Primed left step skin. Rivited steps to skin. Cut F-757-T Square. Checked off QB Fuse Steps. Trimmed F-721B-L,R for Tip-Up Canopy.
	7/18/2004	3.75	Drilled Aft holes in F-757T and Canopy deck. Rivited F-757T to rail, canopy deck, and longerons. Fab'd F-635B and 2X F-635C. Drilled, Deburred, Prepped, PrimedF-635B and F-635A Bellcranks. Rivited Assy together. Fit Bellcrank Assembly to Fuselage.
	7/19/2004	4.5	Drew Centerlines down F-786A Stiffners. Trimmes F-688 Gusset. Clecoed top aft skin to bulkheads and stiffners. Drilled skin to #40. Rivited Aft seat floor. Drilled Deburred, Dimpled Baggage Floors.
	Break for Pre-Wedding, Wedding, and Honeymoon!
	8/3/2004	0.75	Removed top aft skin. Marked F-741B for Bending. Marked F-741A for Fabrication.
	8/5/2004	2.5	Fabricated F-741A's. Drilled and bent F-7413. Drilled F-741A. Deburred, Dimpled, Rivited F-7413 to F-741A's.
	8/6/2004	4.25	Installed Platenuts on Seat Floor for Control Rod Tunnel. Fabircated F-637B,C angles. Marked Seatbacks for drilling. Cut Hinges. Marked hinges for drilling.
	8/7/2004	4.75	Drilled hinges, seatbacks, F-637B,C Angles. Clecoed Seats together and test fin in A/C. Removed and deburred all seat parts. Rivited F-637D to F-638.
	8/8/2004	3.5	Rivited F-637C Angles and Hinges to Seat Skin. Drilled Lightening holes in F-638. Prepped and partially primed seat parts. Rivited Seat parts together. Inst. Seats in Fuselage.
	8/9/2004	1.5	Drilled, Deburred, Rivited Heat Baffle and Nutplates to center cabin cover.
	8/10/2004	1.75	Rivited nutpaltes to fuel valve plate. Drilled F-982C to floor stiffners and firewall. Rivited nutplates to F-982C.
	8/11/2004	1.5	Drilled holes to 0.25 on WD-16-EF. Drilled and cut F-680. Drilled safety wire hole in flap actuator. Drilled hole in F-766C. Prepped F-766B, 785B, 767 for cutting.
	8/12/2004	0.75	Trimmed F-748B for flap bearing block. Clecoed baggage floor and temp installed flap actuator and bearing blocks.
	8/13/2004	4	Re-fabricated F-680 Flap Bearing Block. Fit and Rivited F-758-L,R to Flap Actuator Channel. Fit, Drilled, Deburred, Rivited F-767 to Actuator Channel and F-705 bulkhead. Rivited nutplates to channel. Rivited F-766C to channel after re-fabricating. Bolted flap motor to channel and actuator arm. Drilled and deburred and rivited F-766B.
	8/14/2004	4	Rivited Baggage Floors. Prepped andPrimed Flap Parts, Forward Covers, and Finished Seats. Installed flap actuator motor, channel, and actuator arm. Installed backrest brace and actuator covers. Drilled holes in backrest brace and removed from fuse.
	8/15/2004	1.5	Drilled, deburred, rivited nutplates to backrest brace. Drilled Gear Legs to Landing gear mounts. Started fitting gear leg mounts to fuselage.
	8/17/2004	1.25	Bolted Gear mounts to spar. Drilled gear mount bolt holes in fuse side and mount.
	8/18/2004	2	Drilled last 4 bolt holes in fuse side and mount. Bolted gear leg mounts to fuselage.
	8/19/2004	1.75	Installed F-6118 Pedal Brace. Reviewed Plans. Started break line to master cylinder attachment.
	8/21/2004	6.5	Installed 90deg fittings to brake master cylinders. Cut tubing to length for master cylinders.Drilled Holes in HS-908 in Assy W/ Fuse. Fab'd and drilled F-798 Shims. Drilled holes through rear HS Spar and F-711B. Bolted HS to Fuse. Installed Elevators to HS. Installed F-635 Bellcrank. Bolted F-981 Attach Plate to HS. Trimmed VS-802 Spar. Clamped rear spar to fuse.
	8/22/2004	2.5	Fab'd F-912D. Drilled through VS and F-912D. Aligned and drilled VS Front Spar to F-981. Drilled bottom rear VS Spar to fuse. Drilled tiedown hole to 5/8.
	8/23/2004	1.75	Drilled Rivet holes for F-712E. Deburred, prepped, and primed F-912D, 712E, 981. Rivited F-981 to VS and F-912D to fuse and F-981 to fuse. Drilled aft VS bolt holes to size.
	8/24/2004	3.5	Adjusted Rudder to correct position. Fab'd F-792L,R stops. Drilled F-792 to fuse, and filed to correct rudder angle. Prepped primed and rivited stops to fuse. Rivited rear skin to fuse.
	8/25/2004	0.75	Marked F-789 pushrod for cutting. Looked for aileron pushrod dimensions. Marked W-917 pushrods for cutting.
	8/26/2004	0.75	Marked F-759A's, F-996A's, W-918's for cutting.
	8/27/2004	3.75	Cut F-759A's, 996A's, W-917, 918's, VA-256's. Fab'd F-996's, 989. Primed F-790, 989, W-917's. Drilled and rivited F-790, 789, W-917's. Attached Rod-ends to pushrods. Installed F-790, 989.
	8/28/2004	3.5	Installed fittings on fuel selector. Installed Fuel vent lines in fuse.
	8/29/2004	3.75	Installed brake lines, fuel line (pump to selector). Adjusted elevators to clear interferences.
	8/30/2004	1.5	Removed and stored elevators, HS, Rudder.
	8/31/2004	2	Routed Rt Fuel line. Drilled holes for fuel line grommets. Routed fuel line s through grommets.
	9/2/2004	2.25	Fab'd shim for center HS Bearing. Trimmed F-631B-L. Prepped F-631E Plates for drilling. Marked F-631C,D's, F-732B,C,D,E for cutting. Cut F-732C,D,E;s.
	9/4/2004	3.75	Drilled all angles. Cut aft channels to size. Drilled F-631B to aft channel.
	9/5/2004	2	Drilled F-631B-L to aft channel. Drilled F-631B&B-L to FWD channel. Drilled F-631E to FWD Channel. Drilled F-732D to aft channel.
	9/6/2004	4.25	Deburred and C-sunk channel, straps, plates. Rivited plates to FWD and Aft Channel. Rivited Straps to FWD Channel and prepped parts for prime.
	9/7/2004	1.75	Primed channel halves. Drilled holes in aft channel rivited channel halves.
	9/9/2004	0.75	Clamped F-631C,D angles to channel & drilled rivet holes. Rivited F-631C.D together.
	9/10/2004	3.5	Clamped and drilled F-631C,D to bulkhead. Filed F-631C to match skin. Positioned F-631 frame and drilled attach holes.
	9/12/2004	3.75	Drilled F-732B,C,D,E to channel, bulkhead, canopy frame. Fab'd F-703C's, 721C's, 743B, 768C Angles. Trimmed F-643-1, and 644L,R. Drilled Stub Ribs, engine control cable bracket and seal support to F-768A. Installed Platenuts on F-745L,R FWD Fuse Ribs.
	9/13/2004	1.75	Fab'd F-768D Seal Support angles. Rivited F-768D's to F-768-L,R subpanels.
	9/14/2004	1	Drilled subpanels to F-745 ribs. Deburred, dimpled, rivited subpanels to ribs. Installed outboard subassy's, center subassy into fuse. Test fit fwd top skin. Filed panel to fit, and test installed into fuse.
	9/16/2004	1.25	Drilled Bolt Head clearence hole in F-760-L. Drilled Static Air ports. Pop Rivited ports, drove out mandrels. Cut and fitted 1/8" tube to ports.
	9/17/2004	3	Drilled, C-Sunk, Tapped holes in F-731-C Angles. Removed cabin frame. Trimmed F-697. Drilled F-697 and F-643-1 Channel to F-768A Subpanel. Cut notches in F-697 and F-643-1. Deburred Subpanel and Parts.
	9/18/2004	3.75	Cut clearence hole in F-697. Dimpled and Rivited Stub Ribs and SubPanel. Rivited F-697, F-643-1, and F-768C to Subpanel. Drilled Fwd Top Skin to Firewall, Ribs, and Subpanel. Drilled F-743B to Channel and Firewall.
	9/19/2004	2	Fab'd F-721D's. Started Fab'ing F-703B Angle. Finished Fab'ing F-703B Angle.
	9/20/2004	1.5	Drilled F-703B to Panel. Drilled F-721C and 721D to Panel and Canopy Decks.
	9/21/2004	1.25	Rivited Nutplates to F-721D's. Fab'd F-793 Angles.
	9/22/2004	1.75	Trimmed SV-2,5 to size. Drilled holes in Sv-2's. Mounted SV-2,5 and F-793 Angles to Panel and drilled holes in F-793's. Dimpled F-793's. Test painted three interior pieces.
	9/23/2004	2	Painted Interior Parts with paint gun.
	9/24/2004	4	Painted Interior and Interior Panels. Installed Nutplates on F-721C's.
	9/25/2004	1.25	Re-installed flap assembly. Rivited F-721C's to fuse. Drilled holes in front deck frame. Drilled 2 Remaining rudder pedal locations.
	9/26/2004	2.25	Drilled F-704K's to Bulkhead. Removed SubPanel assembly. Prepped for Front Cabin Painting.
	9/27/2004	1	Painted Front cabin and 2nd coat for rear cabin, baggage compartment, and panels.
	9/29/2004	0.25	Drilled Pilot hole in firewall for K1, P1, P3 wires. Drilled hole in firewall stiffener.
	9/30/2004	0.75	Drilled firewall hole to 1/2". Read wiring instructions.
	10/2/2004	5.75	Drilled and Installed Platenuts on F-746 Aft Engine Control Bracket. Deburred F-774, 771. Dimpled F-774, 771. Drilled F-771 to Fuse. Deburred and dimpled firewall. Installed Rudder cables in fuse.
	10/3/2004	3	Installed Elevator Trim Cable in Fuse. Trimmed center cover for trim cable. Installed trim knob on fuel valve plate. Routed static line up to baggage area. Drilled firewall penetration points.
	10/8/2004	0.25	Installed Wire ties for static lines.
	10/9/2004	0.25	Drilled cabin heat hole in firewall.
	10/16/2004	0.25	Installed F-6114A Shoulder Harness Cables.
	10/17/2004	2	Deburred Sub-Panel. Fab'd & Installed Spacers for center fuel and brake lines. Drilled, Deburred, Dimpled/C-sunk NACA Ducts and Skins.
	10/18/2004	1.5	RTV'd & Rivited Ducts to Skins. RTV'd Vents.
	10/19/2004	0.75	RTV'd Vent Vanes. Cut Vent ducts to size.
	10/20/2004	1.5	Removed RTV from Vent vanes. Fab'd seals for vent vanes using wire & electrical tape.
	10/21/2004	2.5	Rivited Subpanel. Drilled sub panel for WH-800 Terminal Block. Fab'd WH-800 Terminal block.Drilled Sub panel for ground studs.
	10/22/2004	6.25	Prepped & Primed Sub-panel. Fab'd P-20's, 21, 22. Drilled CB Hole in Panel. Installed Brake Assy. Installed Brake Lines. Clecoed Sub-panel to fuse. Installed WH-800 Terminal block & ground studs to sub-panel. Fab'd F-6119 Rudder cable links. Hooked up rudder cables, and tested rudder!
	10/23/2004	2.25	Fab'd B6,B7 wires for Flap Switch. Reviewed Wiring instructions. Prepped top skins for priming. Primed Skins
	10/24/2004	1.75	Drilled F-996B, C, &Skin to #12. Installed Rt. Wing on fuse. Fab'd wing incidence gauge block. Studied wing incidence plans.
	10/25/2004	2.5	Installed Plum Bobs to Fuse and Wing. Snapped Chalk Line on Fuse, then snapped chalk line at 90deg for wing. Set Rt. Wing to 0 sweep. Checked Wing Incidence. Test fit Rt. Flap.
	10/26/2004	3	Drilled Rear spar to 1/4". Drilled F-976 Fuse Center Skin. Drilled F-996A to Fuse and T-905-R.
	10/27/2004	2	Removed Rt. Wing. Installed Lt. Wing.
	10/28/2004	1.75	Set Sweep, Incidence, Triangulation. Drilled Lt. Rear spar to 1/8".
	10/29/2004	1.25	Drilled Lt. Rear Spar to 5/8". Drilled Rt. Rear Spar parts to 5/8". Drilled F-976 Fuse center skin to #19. Drilled F-996A to fuse & T-905-L
	10/30/2004	1	Installed Lt. Aileron & Pushrods. Removed Lt. Wing
	10/31/2004	3.75	Deburred&Dimpled F-976 Center Bottom Skin. Drilled, Deburred, Riveted VS-411 Brackets to F-705 Bulkhead. Prepped&Primed Fuse Parts and Pushrods.
	11/1/2004	0.5	Cut Notches in F-996 Fuel Tank Attach brackets.
	11/3/2004	1.25	Reamed F-705D,E,F,G. Started riveting D,E,F,G.
	11/5/2004	3.5	Finished Riveting F-705D,E,F,G. Riveted F-632A & 732B,C to F-631 sub assy & F-706..
	11/25/2004	0.75	Riveted F-601K to firewall.
	12/5/2004	1	Drilled .25 hole in F-705 Bulkhead for static line. Routed static line. Installed bolts to replace two rivets in F-705.
	1/15/2005	2	Riveted sub panel to F-902 bulkhead. Riveted upper fwd part of F-970 side skins.
	2/3/2005	2.25	Torqued fuselage bolts. Began riveting F-771 FWD top skin to fuselage.
	2/8/2005	1.25	Marked F-732G Spacer for fab. Started riveting F-774 skin to fuselage.
	2/9/2005	2	Continued riveting F-774 Skin to fuselage.
	2/11/2005	3.5	Continued riveting F-774 Skin to fuselage. Finished drilling, countersinking F-732G spacer to F-632A Channel. Touched up roll-bar and F-632A Channel with paint.
	2/12/2005	5	Trimmed Control Sticks, soldered PTT Wires, and installed stick grips. Re-installed control sticks in fuselage. Finished riveting F-774 Skin. Riveted Rt. F-704K to fuselage. Drilled hole for ELT antenna. Sanded Rear window edges and installed rear window. Attached rear window to F-631 roll bar.
	2/13/2005	0.75	Deburred edges on subpanel. Clecoed sides of top front skin.
	2/15/2005	2.25	Continued riveting F-771 Fwd Top Skin. Installed canopy and checked fit.
	2/18/2005	2	Finished riveting F-771 Fwd top Skin.
	2/19/2005	0.5	RTV'd static ports.
	2/22/2005	1.25	Drilled holes in F-7123 and 6124 Block and Bracket. Marked block and bracket for friction adjustment slot and bracket trim.
	2/24/2005	1.5	Positioned and drilled trim bracket to seat ribs. Bent trim weldment, drilled handle to weldment, and assembled trim assembly. Screwed aileron trim assy to seat ribs.
	2/25/2005	3.25	Finished installing aileron trim assembly. Installed F-746 FWD and AFT. Brackets. Installed cabin vent system. Installed carb heat, cabin heat, throttle and mixture cables.
	2/27/2005	1	Made initial flap pushrod holes in fuselage.
	5/30/2005	2	Fab'd F-9110 R,L Stick boot rings. Prepped/primed F-982A R,L and F-9110 R,L. Installed canopy release handle spring.
Fuselage		235.5